Controlled heating, holding and cooling

Tubular thermal processing system

Prepare screened puree for its selected preservation and packing route using a configured tubular system. Product flow, heat transfer, holding conditions and the response to a process deviation must work as one defined treatment sequence.

Product route
Heat · hold · cool
Process inputs
pH, solids and viscosityInclude particles, inlet temperature and the required storage route.
Capacity basis
Puree flow at dutyVerify the selected treatment at the specified product and flow.
Industrial thermal skid with horizontal tube passes, vessels, pipework and a control cabinet
Tubular treatment assembly with a control cabinet, vessels and a bank of horizontal heat-exchange sections.
01

An integrated product and utility path

The transfer system delivers puree to the heating sections, the holding section provides the specified treatment interval, and cooling prepares the product for the next operation. Product resistance to flow and heat transfer both change with its composition and temperature.

Agree the heating medium, cooling-water conditions, available pressure and return arrangements before sizing the system. The pictured assembly illustrates the physical tube bank and supporting equipment; its dimensions do not establish a papaya duty point.

02

Configuration envelope and product process

The thermal family offers the configuration ranges below. They are equipment-selection references, not a paired temperature-and-time recipe for papaya. A particular build needs a specified duty, and the finished product needs an established treatment and packing process.

ItemFamily configuration referenceConfirm for this project
Temperature setting72–150 °C adjustable rangeValidated product treatment and installed design limits
Holding interval15–120 s adjustable rangeEffective holding at the specified flow and product
Heating mediumHot water or steam arrangementsUtility conditions and heat duty
Cooling mediumCooling water or chilled water arrangementsSupply temperature and outlet requirement
Material optionsSUS304 / SUS316LProduct-contact specification and cleaning compatibility
Control arrangementPLC-based controlMeasurement, records, permissives and deviation handling
03

Set the product conditions before selecting the cycle

Measure the product characteristics relevant to the process, including pH, soluble solids, viscosity and the largest retained particles. Identify whether the product is plain puree or a formulated blend and specify the intended storage and package.

The process must account for the material actually flowing through the system. Changing the screen, formulation or flow can change the treatment duty. Review those changes before treating a previously approved setting as applicable.

04

Define start-up, diversion and restart

  • Set the conditions required before product can enter the accepted-product route.
  • Define the response to low temperature, loss of flow, low buffer level and downstream interruption.
  • Identify where diverted product goes and the decision for reuse or rejection.
  • Record the measurements needed to review each run and the settings associated with it.
  • Coordinate cleaning, sterilization where required and the downstream aseptic boundary.
05

The outlet condition belongs to the packaging plan

Aseptic filling requires the treatment outlet, sterile transfer route and filler to operate within a compatible process. Cooling temperature and permissible interruptions must be defined for that complete route.

For a different preservation or packaging method, specify its own handover conditions. Equipment settings alone do not establish a shelf life or a commercially sterile finished package.

Questions in practice

Before connecting the equipment

Which temperature should be used for papaya puree?

Set it through the product’s process design and validation, using its composition, pH, particles, flow and packaging route. The equipment’s adjustable range is not a safe operating recipe for every papaya product.

Continue through the process

Connected equipment & information

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Your product.
The right process.

Tell us your starting material, target puree duty and selected package. We can discuss the equipment and interfaces your project needs.

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