Between refining and treatment

Puree buffer and transfer assembly

A buffer decouples short interruptions in preparation from the more regular flow required downstream. Select the useful tank volume, agitation where needed and transfer duty around the actual puree, rather than matching a tank’s nominal size to a conveyor rating.

Sizing basis
Usable working volumeAllow for minimum level, freeboard and the intended operating range.
Flow basis
Puree volume per hourRecord density when converting from a mass balance.
Transfer duty
Product and pipeworkViscosity, temperature, particles and pressure loss govern pump selection.
Connected stainless steel process vessels with external pipework and service valves
Connected vessel arrangement showing pipe interfaces and access around the tanks.
01

Set the interruption the tank must absorb

Start with the normal feed and withdrawal rates, then define the events the buffer should handle: a preparation pause, a pulper screen change or a brief packing interruption. A useful volume must cover the selected event without draining below the transfer system’s operating level or overflowing.

For an illustrative ten-minute feed interruption at a downstream draw of 600 L/h, 100 L of usable buffer would be consumed. This arithmetic is a sizing example, not a recommended tank volume; operating reserves and the product’s permitted holding conditions still need to be included.

02

Tank configuration follows the product

Consider whether agitation is needed to maintain consistency or distribute added ingredients. The drive, impeller, speed and mixing duty must suit the puree; a top-mounted motor alone does not establish the required result.

Access, drainability, level measurement and the cleanable connection to the next stage should be resolved together. Define any temperature control and maximum residence conditions in the product process specification.

Row of stainless steel process tanks with top-mounted drives and overhead service pipework
Process-tank arrangement with top drives, service pipework and a central access route.
03

Select transfer equipment from a duty point

Specify the transfer pump as part of the assembly after these inputs are known. The vessel views do not identify a pump technology or a rated papaya transfer capacity.

Required inputSelection consequence
Puree flow and operating rangePump duty, control range and buffer behaviour
Viscosity at transfer temperatureInlet conditions, losses and suitable pump design
Residual particle size and fibreProduct passage and risk of blockage
Pipe length, diameter and elevationSystem pressure loss and layout
Downstream pressure requirementDischarge duty and protection
Cleaning route and drain pointConnections, valves and cleaning access
04

Control both starvation and overfilling

Coordinate level signals with the pulper feed, transfer system and downstream permissives. A low-level event and a downstream stop require defined responses, including the disposition of any product already in thermal treatment.

Document emptying, cleaning and restart states. A larger tank cannot correct an undersized downstream process and may increase holding time if the production balance is wrong.

Questions in practice

Before connecting the equipment

Is tank volume the same as hourly production capacity?

No. Volume describes storage space; hourly flow describes a rate. Use the working volume and the difference between inlet and outlet rates to calculate the interruption the tank can absorb.

Continue through the process

Connected equipment & information

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